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Dust suppression

How to reduce PM10 dust on site

PM10 is the fraction that travels — and the fraction regulators measure. Suppression has to happen at the source to affect it.

Why PM10 is different

Coarse dust settles within metres. PM10 — particles under 10 μm — stays airborne for minutes and travels with wind, which is why visible control measures can still leave a site non-compliant at the boundary. Anything that only wets the ground will not fix a PM10 reading.

Where PM10 is generated, and what to do

The counter-intuitive part: the biggest PM10 sources are often not the ones that look dustiest.

  • Material drops and transfer points: the largest single source on most plants. Fix with lances at the drop point.
  • Crushing and screening: continuous fine generation under a visible cloud; hood plus misting.
  • Loading and unloading: short, high-intensity bursts; trigger by activity rather than clock.
  • Haul roads and compacted surfaces: sustained contribution; keep wheel-wash and road wetting separate from your source-suppression design.

How to know it is working

Two ways, and you should design for both from the start:

  • Instrument response: a site boundary monitor before and after commissioning gives you a baseline. Our published figure for correctly designed systems is PM10 reduction ≥ 70%, measured at the source, not at the boundary.
  • Automatic triggering tied to a dust sensor: this both improves performance (no spraying empty air) and gives you a control log that is useful in a compliance conversation.
  • A schedule that matches production: suppression that runs at night and stops at the start of the shift is worse than nothing, because it also creates a maintenance problem.

Published specifications used in this guide

Droplet size for fine dust10–50 μm
Working pressure60–100 bar
Published performancePM10 reduction ≥ 70%
Water consumption4–15 L/min
Controltimer / dust-threshold triggered / remote

Figures are our published specification ranges (or general market conditions where stated). Final configuration is confirmed per project in the written quotation.

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Questions

Common questions — Dust suppression

Which is better for PM10 — fog cannon or fixed nozzles?

For a fixed source, fixed nozzles: they put mist where the dust is created and use far less water. Cannons suit open areas and stockpiles where the source moves.

Can misting replace dust monitoring?

No. Misting is a control measure; only measurement tells you whether the boundary is compliant. What misting can do is run from a dust-threshold trigger, so control and measurement are tied together.

What about chemical dust suppressants?

They have a place on haul roads and stockpile surfaces, but they are not a substitute for source control, and some are sensitive to rain. Mist-based suppression is compatible with them.

Equipment

Systems used in this guide

Full specifications on each product page.

High-Pressure Dust Suppression System
Industrial Misting

High-Pressure Dust Suppression System

Dust control for construction sites, quarries and material yards

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Outdoor Cooling Misting System
Misting Systems

Outdoor Cooling Misting System

High-pressure cooling for restaurants, plazas and event venues

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